MELLCOM 12x20 FT Heavy Duty Carport Instruction Manual

1. Informações de segurança

Please read and understand all instructions and safety warnings before assembly and use of this carport. Failure to follow these instructions may result in serious injury or property damage.

• Preparação do local: Always ensure the installation surface is level and stable.
• Ancoragem: Use all 20 anchor kits provided to secure the carport firmly to the ground. This is crucial for stability, especially in adverse weather conditions.
• Weather Limits: Do not use this carport in winds exceeding 100 MPH or snow loads exceeding 35 PSF. Disassemble or take appropriate precautions in extreme weather.
• Riscos de incêndio: Keep the carport away from open flames, heaters, and other heat sources to prevent fire.
• Exposição UV: While UV resistant, prolonged extreme UV exposure can degrade materials over time. Regular inspection is recommended.
• Arestas afiadas: Exercise caution during assembly as some metal components may have sharp edges. Wear protective gloves.
• Equipe de Montagem: The installation job requires a minimum of four or five people for safe and efficient assembly.

2. Produto acabadoview

The MELLCOM 12x20 FT Heavy Duty Carport is designed to provide robust and versatile shelter. It features a galvanized metal roof and a sturdy frame, offering protection for various vehicles and outdoor activities.

Principais características:

• Dimensões: 12x20 FT, providing 240 sq. ft of usable space.
• Quadro: Constructed with 8 reinforced cross beams and 10 rust-resistant powder-coated 2''x2'' steel poles.
• Teto: High-strength galvanized steel roof with 0.5 mm thick panels, including a drainage system and waterproof tape-sealed joints.
• Estabilidade: Enhanced base with 20 anchor kits for stable installation on various surfaces.
• Resistência às intempéries: Withstands snow loads up to 35 PSF and wind speeds up to 100 MPH. Offers waterproof and UV resistance.
• Versatilidade: Suitable for cars, pickups, trucks, boats, ATVs, tractors, or as a garden room, storage space, or event shelter.
• Design amigável: Sleek gray design with anti-scratch rubber protected roof edges and crash bars on both sides.

Figure 2.1: Product dimensions of the MELLCOM 12x20 FT Carport.

Figura 2.2: Detalhado view of ceiling transoms, solid frame, and ground pegs for enhanced stability.

3. Lista de peças

Before beginning assembly, ensure all parts are present and undamaged. Refer to the included packing list for a complete inventory. Each accessory is typically packaged in easy-to-identify bundles.

Componentes principais:

• Main Frame Arches (Top Support Bars)
• Postes verticais
• Trilhos Inferiores
• Center Crossbars
• Horizontal Panels (Side Panels)
• Vertical Roof Panels
• Scratch-Resistant Panels (Edge Strips)
• Support Rods (Braces)
• Anchor Kits (for ground fastening)
• Fasteners (Screws, Bolts, Washers)
• Waterproof Tape / Rubber Strips
• Tools (Wrench, Electric Screwdriver - user provided, Step Ladder)

4. Instruções de montagem

Assembly requires careful attention to detail and multiple individuals. Follow the steps below and refer to the provided video guides for visual assistance.

4.1. Montagem da estrutura

1. Connect Top Support Bars: Assemble the curved top sections of the frame.
2. Install Vertical Posts: Attach the vertical posts to the assembled top sections.
3. Connect Bottom Rails: Secure the bottom rails to the base of the vertical posts.
4. Bolt Top Rails to Posts: Ensure all connections are firmly bolted.
5. Connect Center Crossbars: Install the horizontal crossbars to complete the main frame structure.

4.2. Instalação do Painel do Telhado

1. Install Horizontal Panels: Attach the horizontal side panels to the frame.
2. Install Vertical Roof Panels: Carefully place and secure the vertical roof panels, ensuring proper overlap for water drainage.
3. Tighten Screws Firmly: Use the provided screws and tools to firmly secure all roof panels.
4. Install Scratch-Resistant Panels: Attach the scratch-resistant panels to the roof edges.
5. Apply Scratch-Proof Rubber Tape: Apply the rubber tape along the edges to prevent scratches and enhance waterproofing.
6. Fasten Edge Strips: Secure any remaining edge strips.

Figure 4.1: The UV-resistant galvanized sheet roof provides protection from the sun.

4.3. Anchoring and Bracing

1. Instalar hastes de suporte: Attach the four support rods for additional structural integrity.
2. Fixed Anchor Kits: Secure the carport to the ground using the provided anchor kits. For concrete surfaces, specialized concrete anchors may be used (provided).
3. Install Ratchet Straps (if applicable): If your model includes side walls or additional covers, use ratchet straps to ensure a taut and secure fit.

5. Uso

This heavy-duty carport offers flexible usage options:

• Abrigo para veículos: Protects cars, pickups, trucks, boats, ATVs, and tractors from sun, rain, and snow.
• Outdoor Living Space: Can be used as a pavilion for outdoor activities, parties, or as a shaded hangout spot.
• Armazenar: Fornece ample space for storing equipment, tools, or other items, acting as a temporary shed.

Figure 5.1: The carport provides ample space to shelter a pickup truck.

Figure 5.2: The carport can also serve as a stylish outdoor patio cover.

6. Manutenção

A manutenção regular prolongará a vida útil da sua garagem coberta:

• Inspeção regular: Periodically check all bolts, screws, and connections to ensure they remain tight. Tighten as necessary.
• Limpeza: Keep the roof and frame free of debris, leaves, and excessive snow accumulation. Use a soft brush and mild soap with water for cleaning.
• Drenagem: Ensure the roof's drainage system is clear and functioning properly to prevent water buildup.
• Prevenção da ferrugem: Inspect metal components for any signs of rust or corrosion. Touch up any chipped paint or exposed metal with rust-inhibiting paint.
• Fabric Covers (if applicable): If using fabric sidewalls, clean them regularly and inspect for tears or damage. Repair promptly to maintain protection.

7. Solução De Problemas

Aqui estão alguns problemas comuns e suas possíveis soluções:

• Vazamentos de água: Check all roof panel overlaps and ensure waterproof tape is correctly applied and intact. Verify all screws are tightened.
• Instabilidade/Oscilação: Ensure all anchor kits are properly installed and secured into a level surface. Check all frame connections for tightness. Add additional bracing if necessary for high wind areas.
• Damaged Panels/Parts: If parts arrive damaged or become damaged during assembly, contact MELLCOM customer support for replacement parts. Do not attempt to force damaged parts into place.
• Dificuldade em alinhar os furos: Some minor adjustments may be needed during assembly. Ensure the frame is square and level before tightening all bolts.

8. Especificações

9. Garantia e Suporte

For warranty information, replacement parts, or technical support, please contact MELLCOM customer service directly. Refer to your purchase documentation for specific warranty terms and contact details.

• Atendimento ao Cliente: Refer to the contact information provided with your product packaging or on the MELLCOM official website.
• Comprovante de compra: Keep your receipt or proof of purchase for any warranty claims.