Varstrom Tong-Sheng TSD-Z-2B 48V 500W Mid Drive E-Bike Conversion Kit with Dz40 Display User Manual

1. Produto acabadoview

This manual provides detailed instructions for the installation, operation, and maintenance of your Varstrom Tong-Sheng TSD-Z-2B 48V 500W Mid Drive E-Bike Conversion Kit with Dz40 Display. This kit is designed to transform a standard bicycle into an electric-assisted bicycle, offering enhanced performance and an authentic cycling experience.

The TSD-Z-2B mid-drive kit features an integrated torque sensor for smooth pedal assistance and is compatible with bicycles equipped with a 68-73mm bottom bracket. It includes a 1T4 cable for simplified wiring and a dual-clutch system for reduced resistance when cycling without electric assistance.

2. Lista de embalagem

Verifique se todos os componentes estão presentes no seu pacote:

• TSD-Z-2B 48V 500W Mid Mount Motor
• Dz40 Display
• Acelerador de polegar
• Sensor de velocidade
• Cabo 1T4
• Parafusos e arruelas
• Chave inglesa
• Cabo de extensão do motor
• Brake Levers (or Brake Sensors for hydraulic systems)
• Manual de instruções

3. Especificações

4. Key Features and Upgrades

• Integrated Torque Sensor: Provides a smooth and responsive pedal-assist experience, mimicking the feel of a traditional bicycle.
• Wide Display Compatibility: The updated kit offers compatibility with various displays, enhancing user experience and customization.
• 1T4 Cable Integration: Simplifies and secures the DIY e-bike conversion process with a single, organized cable.
• Dual-Clutch System: Significantly reduces resistance when cycling without electric assistance, improving the overall riding experience.
• Durabilidade aprimorada: The original reduction shaft with one-way roller bearings has been replaced with a new integrated part, extending the motor's lifespan.

5. Configuração e instalação

This section guides you through the installation of the Varstrom Tong-Sheng TSD-Z-2B Mid Drive Kit. While the process is generally straightforward, careful attention to detail is crucial for proper function and safety.

5.1. Verificação de pré-instalação

Ensure your bicycle has a 68-73mm bottom bracket. For bikes with hydraulic brakes or integrated brake lever/thumb shifter setups, contact customer support for appropriate brake sensors.

5.2. Removing the Crankset

Begin by removing the existing crank arms and bottom bracket from your bicycle. You will typically need a crank arm puller and a bottom bracket tool for this step.

5.3. Instalação do motor

Attach the 42T chainring to the TSD-Z-2B motor. Carefully insert the motor into the bottom bracket shell. Secure it with the provided fixing nut and bolts, ensuring it is tightly fastened to prevent rotation.

5.4. Instalação do sensor de velocidade

Mount the speed sensor on the rear chainstay, ensuring the magnet passes within 10-15mm of the sensor. Use zip ties to secure the sensor and route the cable neatly along the frame.

5.5. Display and Controls Mounting

Install the Dz40 display, thumb throttle, and brake levers (or brake sensors) on the handlebar. Route all cables carefully and secure them with zip ties to avoid interference with moving parts.

5.6. Gerenciamento de cabos

Connect all cables according to the wiring schematic. Use the provided zip ties to organize and secure the cables along the bicycle frame, ensuring they do not interfere with steering or pedaling.

5.7. Guia de Instalação em Vídeo

For a visual step-by-step guide, please refer to the installation video below. This video demonstrates the complete process of converting a bicycle with a mid-drive motor kit.

6. Instruções de operação

6.1. Ligar / desligar

To power on the system, press and hold the power button on the Dz40 display. To power off, press and hold the power button again.

6.2. Adjusting Assist Levels

Use the '+' and '-' buttons on the display to cycle through the available pedal assist levels. Higher levels provide more motor assistance.

6.3. Using the Thumb Throttle

The thumb throttle provides on-demand power without pedaling. Apply gentle pressure to engage the motor. Release the throttle to disengage. Always use the throttle responsibly.

6.4. Funções de exibição

The Dz40 display shows real-time information such as current speed, battery level, assist level, trip distance, and ride time. Consult the display's specific manual for advanced settings and customization options.

7. Manutenção

Regular maintenance ensures the longevity and optimal performance of your e-bike kit.

• Limpeza: Keep the motor, battery, and electrical connections clean and free from dirt and moisture. Use a damp pano para limpeza.
• Cuidados com a bateria: Carregue a bateria regularmente, mesmo quando não estiver em uso, para manter sua saúde. Evite descarregar completamente a bateria.
• Inspeção de cabos: Periodically check all cables and connections for wear, damage, or loose fittings. Secure any loose cables with zip ties.
• Verificação do fixador: Ensure all bolts and nuts, especially those securing the motor and crank arms, are tight.
• Manutenção da corrente: Keep your bicycle chain clean and lubricated for smooth operation and to prevent premature wear.

8. Solução De Problemas

Caso encontre algum problema, consulte as seguintes etapas comuns de resolução de problemas:

9. Garantia e Suporte

Your Varstrom TSD-Z-2B Mid Drive E-Bike Conversion Kit comes with a comprehensive warranty:

• Política de devolução: 30 days return
• Reparar ou substituir: 365 days repair or replace

For technical assistance, warranty claims, or any questions regarding your product, please contact Varstrom customer support through your purchase platform or visit the official Varstrom store.