1. Introdução
This user manual provides detailed instructions for the installation, operation, and maintenance of your XIBANY Electric Scooter Dual Drive Brushless Controller Kit. Please read this manual thoroughly before attempting any installation or operation to ensure proper function and safety. This kit is designed for electric scooters requiring 48V, 52V, or 60V power with 25A or 50A dual drive brushless controllers.
1.1 Informações de segurança
- Always disconnect power before installing or servicing the controller kit.
- Ensure all connections are secure and correctly matched to prevent damage to components or the scooter.
- Avoid exposing the controllers to water or extreme temperatures.
- If you are unsure about any installation step, consult a qualified technician.
- Verifique o voltage compatibility of your scooter with the controller kit (48V, 52V, or 60V).
2. Conteúdo da embalagem
Ao abrir a embalagem, verifique se todos os seguintes componentes estão incluídos:
- 2 x Brushless Motor Controllers (A and B units)
- 1 x Instrumentation Display Unit
- 1 x Main Wiring Harness (No Hall wire included, if applicable to your setup)
Figura 2.1: Overview of the XIBANY Dual Drive Brushless Controller Kit, including two controllers, an instrumentation display, and a wiring harness.
3. Produto acabadoview
The XIBANY controller kit is designed to provide efficient and reliable control for dual-motor electric scooters. It features two independent brushless motor controllers and a central instrumentation display for monitoring and control.
3.1 Controller Units
The kit includes two identical brushless motor controllers, typically labeled 'A' and 'B' for front and rear drive distinction. These units manage power delivery to the scooter's motors.
Figure 3.1: Two brushless motor controllers (A and B) with their respective wiring harnesses. Dimensions are approximately 90x52x30mm.
3.2 Instrumentation Display Unit
The display unit provides real-time information and control over the scooter's functions. It typically shows speed, battery level, and mode settings.
Figura 3.2: Frente view of the instrumentation display, featuring a circular screen and control buttons.
Figure 3.3: The display unit indicating its adjustable voltage range, compatible with 36V to 60V systems.
Figura 3.4: Traseira view of the instrumentation display, revealing the internal circuit board and connector for the main wiring harness.
3.3 Chicote elétrico principal
The main wiring harness connects the display unit to the controllers and other scooter components. It is crucial to ensure correct connections for proper functionality.
Figure 3.5: The main wiring harness, featuring various connectors for integration with the controllers and scooter's electrical system.
4. Configuração e instalação
Careful installation is essential for the optimal performance and safety of your electric scooter. Follow these steps for proper setup.
- Preparação: Ensure the scooter's power is completely off and the battery is disconnected. Gather necessary tools (e.g., screwdrivers, wire cutters/strippers, electrical tape).
- Mounting Controllers: Securely mount the two brushless controllers (A and B) in a protected area on your scooter, ensuring good ventilation. Refer to Figure 3.1 for controller appearance.
- Connecting Motors: Connect the motor phase wires (usually three thicker wires) from each motor to the corresponding connectors on controllers A and B. Ensure correct phase matching.
- Conectando a bateria: Connect the main power wires from the scooter's battery to the power input terminals on both controllers. Pay close attention to polarity (positive to positive, negative to negative).
- Installing Display Unit: Mount the instrumentation display unit on the handlebar in a position that is easily visible and accessible. Refer to Figure 3.2 for display unit appearance.
- Connecting Display to Controllers: Use the main wiring harness (Figure 3.5) to connect the display unit to the controllers. Ensure all multi-pin connectors are firmly seated.
- Connecting Other Components: Connect any other necessary components such as throttle, brake levers, lights, etc., to the appropriate connectors on the controllers or wiring harness.
- Verificação final: Double-check all connections for security and correctness. Ensure no bare wires are exposed.
- Inicialização inicial: Reconnect the battery and power on the scooter. Observe the display for proper function and check for any error codes.
Note: Specific wiring configurations may vary depending on your scooter model. Always refer to your scooter's wiring diagram if available.
5. Instruções de operação
Once installed, operating the XIBANY controller kit is straightforward via the instrumentation display.
- Ligar/desligar: Press and hold the power button (usually marked with a power symbol) on the display unit to turn the scooter's electrical system on or off.
- Seleção de modo: Press the 'MODE' button to cycle through different riding modes or display information (e.g., speed, odometer, trip distance).
- Controle de aceleração: Use the scooter's throttle to control acceleration. The controllers will regulate motor speed based on throttle input.
- Frenagem: Engage the scooter's brake levers. The controllers are designed to cut power to the motors when brakes are applied.
Refer to your scooter's specific operating manual for detailed riding instructions.
6. Manutenção
Regular maintenance helps ensure the longevity and reliable performance of your controller kit.
- Mantenha limpo: Periodically clean the controllers and display unit with a dry, soft cloth. Avoid using harsh chemicals or excessive moisture.
- Verifique as conexões: Regularly inspect all wiring connections for tightness and signs of wear or corrosion. Re-secure any loose connections.
- Inspecione quanto a danos: Check the controller casings and wiring for any physical damage, cracks, or frayed insulation. Replace damaged components immediately.
- Evite o superaquecimento: Ensure controllers are not covered or obstructed, allowing for proper heat dissipation.
7. Solução De Problemas
If you encounter issues with your XIBANY controller kit, refer to the following table for common problems and solutions.
| Emitir | Possível causa | Solução |
|---|---|---|
| A scooter não liga. | Loose battery connection, discharged battery, faulty power button. | Check battery connections, charge battery, inspect display unit wiring. |
| Motors not responding to throttle. | Loose throttle connection, motor phase wire issue, controller fault. | Verify throttle and motor phase wire connections. Check for error codes on display. |
| Inconsistent power or jerky operation. | Loose wiring, poor motor phase connection, sensor issue (if applicable). | Inspect all wiring, especially motor phase connections. Ensure secure fit. |
| Display unit not showing information. | Loose display connection, power issue to display. | Check the main wiring harness connection to the display unit. |
Se o problema persistir após tentar essas soluções, entre em contato com o suporte ao cliente.
8. Especificações
Key technical specifications for the XIBANY XIBANY001 Dual Drive Brushless Controller Kit:
| Recurso | Detalhe |
|---|---|
| Marca | XIBANY |
| Nome do modelo | XIBANY001 |
| Tipo de controlador | Dual Drive Brushless |
| Volumetage Compatibilidade | 48V, 52V, 60V (Adjustable via display) |
| Classificação atual | 25A / 50A (per controller, depending on variant) |
| Material | ABS + Metal |
| Controller Dimensions (approx.) | 90 x 52 x 30 mm |
| Peso do item | Approx. 50 Grams (per controller) / 1.76 ounces (total package) |
| Conteúdo da embalagem | 2 Controllers, 1 Instrumentation, 1 Main Wiring Harness |
9. Garantia e Suporte
XIBANY products are manufactured to high-quality standards. For warranty information or technical support, please refer to the retailer where you purchased this product or visit the official XIBANY website. Please have your product model number (XIBANY001) and purchase details ready when contacting support.
Para obter mais assistência, entre em contato com:
- Atendimento ao Cliente: [Insert Customer Service Contact Information Here, e.g., email, phone number, weblocal]